SE-1211 Split-Line Integrated Machine Structure, Workflow, and Core Performance Advantages
I. Overall Machine Structure and Workflow (Split-Line Type)
The SE-1211 adopts a three-stage separated and connected configuration: forming station ↔ cooling line ↔ high-speed punching station. It is Haofeng’s model with the strongest production capacity, largest work surface, and highest level of automation. Details of each module are as follows:
1. Forming Main Station (SE-1211 Forming Section)
- Extra-large forming work surface: 1200×1100mm (the industry’s top large work surface), supporting ultra-high cavity molds for 32/48/64 cavities (cups/bowls/boxes)
- Servo sheet feeding system: Yaskawa 7.5kW servo puller, pneumatic cylinder tensioning chain, feeding accuracy ±0.1mm; electric width adjustment, automatic deviation correction, closed-loop tension control, compatible with 0.2–1.5mm sheets
- High-efficiency heating system: German ceramic heating bricks, multi-zone independent temperature control (±1℃); dual-sided infrared heating, automatic removal of electric furnace, convenient mold change and material cleaning
- Positive and negative pressure forming: ductile iron mold table, servo-driven, parallelism 0.03mm; negative pressure pre-suction + positive pressure supplementary forming, deep cavities fully filled, uniform wall thickness, no thinning
2. Long-Distance Cooling Line (Core Advantage)
- Distance between forming and punching: 3–5 meters
- Forced air cooling + natural cooling, products fully set, no deformation, no sticking
- Solves the problem of heat sticking, deformation, and unstable dimensions in high-speed, large-work-surface products
3. Independent High-Speed Connected Punching Station (SE-1211 Punching Section)
- Horizontal high-speed punching structure (industry-leading)
- 80–120 tons of servo/hydraulic punching force, punching accuracy ±0.05mm
- Four sets of pressure rollers for sheet feeding + linear guide rails for stable, dense plate conveying
- Hardware steel mold punching, no burrs, smooth cross-section, pass rate ≥99.5%
- Automatic stop when materials are exhausted, continuous punching, speed 40–55 molds per minute (industry-leading high speed)
- Automatic waste collection, precise separation of finished products
4. Fully Automatic Post-Processing System
- Servo robotic stacking: supports full-sheet, single-row, AB cross-stacking
- Online labeling, automatic counting, automatic packaging (optional)
- CNC numerical control system: 8-axis servo, over 500 parameter sets stored, one-button mold change, fault diagnosis
II. Core Performance and Advantages (Industry-Leading)
1. Extra-Large Work Surface & Extreme Production Capacity
- Forming area: 1200×1100mm (Haofeng’s largest model)
- Speed: 40–55 molds per minute (more than 50% higher than standard machines)
- Daily production capacity: ≥1 million units (taking disposable cups as an example)
- One machine can replace 2–3 ordinary models, saving space and labor
2. Split-Line Configuration & Sufficient Cooling
- 3–5 meter long cooling line, products completely cooled and set
- Solves the pain points of large work surfaces, thin walls, and high-speed products being prone to deformation and sticking to molds
- Products have stable dimensions, neat stacking, and smooth post-processing packaging
3. Military-Grade Quality & 24-Hour Stability
- GJB9001C military quality management system certification
- Five-axis gantry machining, three-coordinate inspection, strong overall rigidity
- Imported core components (Yaskawa, Siemens, SMC, Yamatake)
- Continuous operation without failure for 30 days, suitable for 24-hour three-shift operations
4. Full Automation & Labor-Saving, Worry-Free Operation
- Fully automated line: feeding → forming → cooling → punching → stacking → output
- Optional: online labeling, visual inspection, automatic packaging, robotic palletizing
- One person can manage 1–2 lines, reducing labor costs by more than 70%
5. Energy Saving, High Efficiency & Low Cost
- Servo drive, zoned heating, waste heat recovery, energy consumption 25%–35% lower than traditional machines
- Long mold life, simple maintenance, lowest overall cost
