Structure and Workflow (3-Station Sequential)
Station 1: Servo Sheet Feeding + Multi-Stage Heating
- Servo chain sheet pulling, electric width adjustment, automatic deviation correction, and tension control
- Upper and lower infrared heating furnaces with multi-zone independent temperature control for uniform sheet heating
- The electric furnace can be automatically removed for easy mold change and material cleaning
Station 2: Vacuum Forming (Core)
- Pure vacuum forming (no positive pressure make-up air): the sheet is sucked onto the mold by vacuum suction
- Suitable for: shallow / medium-deep cavities, simple structures, products without reinforcing ribs or undercuts
- Features: stable forming,不易破, uniform wall thickness, and stable weight
Station 3: Cutting + Stacking
- High-tonnage hydraulic/servo cutting (60–100 tons)
- Automatic separation of finished products and waste, with automatic waste winding
- Automated stacking, counting, and output by robotic arm
- Control system
- CNC numerical control system (superior to PLC)
- Manual wheel for mold alignment, parameter storage (≥500 sets), and one-click recall
- Fault diagnosis, safety interlocks, and simple operation
Core Performance and Advantages
Simple, Stable, and Durable Structure
- 3-station design with no complex mechanisms, resulting in an extremely low failure rate
- Military-grade machining (five-axis gantry + three-coordinate inspection)
- Key components are imported, ensuring stable 24-hour continuous production
- Simple Operation and Maintenance
- Full Chinese CNC interface, easy for beginners to learn
- Fast mold change, easy cleaning, easy maintenance, low maintenance costs, and extremely high cost-effectiveness
- Price is lower than positive/negative pressure or 4/5-station machines, requiring less investment and achieving quick returns
- Servo drive and zone heating save energy (more than 20% compared to traditional machines), and one operator can manage 2–3 machines, reducing labor costs
- Strong Versatility
- Compatible with common sheet materials such as PP, PET, PS, PE, PLA, etc. (0.2–1.5mm)
- Suitable for mass production of shallow / medium-deep cavity, non-perforated, general standard products
